By Peter R. Whiteley
From the eighth Australasian convention on Aluminium Casthouse know-how in Brisbane, Australia, September 14-17, 2003
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Extra info for Aluminium Cast House Technology VIII
DC 11 is a 3 out facility with a maximum pit capacity of 50 tons whilst DC 12 is a 5 out pit with a maximum pit capacity of 65 tons (furnace constraints); • Waggstaff van-mould and conventional tooling; • 1 SERMAS band saw. The system is equipped with a 15-slab inlet buffer, automated feeding system and inline macro-analysis laboratory. Foundry ingot and busbar: The Hertwich horizontal casting unit is supplied from 2 tilting furnaces using automated gate and level control. The sequencing for start up and casting is PLC controlled to reduce the operator intervention during operation.
R. Tilak. Light Metals 2003 (TMS ), 881-884 4. R. De Saro Light Metals 2003. (TMS), 1103-1107 22 Aluminium Cast House Technology - Eighth Australasian Conference Edited by PR. C. Tandon and Man Mohan Hindalco Industries Ltd. ; 231 217 ; India Introduction Hindalco Industries is the largest integrated aluminium complex in India, with all its major facilities except mines, foil and wheel plant located in and around Renukoot. The capacity expansion has been continuous since its inception from 20,000 MT per annum in 1962, to existing 3,42,000 MT per annum.
Fig. 10. Production Rolling Mill 72000 I 70000 j | 68000 § 66000 ^64000 3 62000 S 60000 70248 63072 58000 Mmual Pkmng (FY2001) Thrtyut pbrring (FY2002) Fig. 11. Inventory Cast House 1400 1200 H1000 ^ 800 I 600 u 1181 I 400 380 200 0 TBuputpbriiing(FY2002) MaiBlPlanig(FV2001) 31 Innovation As the ideas started generating from the root level in the form of kaizens, many interesting questions were raised by the operators. One such question was that why do we need two 20" x 20" CFF. This project was undertaken by Focussed Improvement Committee and on revisiting the filtration capacity data, they found that instead of two 20" x 20" filters one 20" x 20" and one 17" x 17" CFF were sufficient (see table 1 & 2).
Aluminium Cast House Technology VIII by Peter R. Whiteley